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Crafting and Maintaining Bicycles with Metals from OnlineMetals.com 

Bicycles are intricate machines with components requiring strength, durability, and a lightweight structure for optimal performance. When constructing or repairing these innovative means of transportation, selecting the right materials is crucial. OnlineMetals.com, a leading supplier of metals and other materials, offers a range of products suitable for the needs of bike enthusiasts and builders alike. 

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Cycling-Grade Aluminum

Widely renowned for its strength-to-weight ratio, aluminum is a primary choice for bike frames and parts. It is lightweight, corrosion-resistant, and easy to work with, which makes it ideal for both road bikes and mountain bikes. OnlineMetals.com offers several forms of aluminum, including 6061 and 7075 alloys.

Aluminum 6061 combines strength, weldability and lightness, whereas Aluminum 7075 provides superior strength and is often used in high-stress components such as gears and chain rings where welding isn't necessary.

Round Bar

Sheet / Plate

Round Tube

Square Tube

Rectangle Tube

Cycling-Grade Stainless Steel

Stainless steel is widely used in bicycle components for its balance of strength, corrosion resistance, and durability. It’s common in bolts, axles, spokes, racks, and brackets that must withstand weather, sweat, dirt, and repeated stress. Compared to carbon steel, stainless resists rust, and compared to aluminum, it offers greater toughness and wear resistance.

Different alloys meet different needs: 304 stainless is popular for general hardware, 316 stainless is ideal for wet or coastal conditions due to superior corrosion resistance, and 17-4 PH stainless is used for high-strength parts like thru-axles and spindles. These benefits make stainless steel a reliable choice for demanding cycling applications.

Round Bar

Sheet / Plate

Round Tube

Square Tube

Rectangle Tube

Wire

316
Cycling-Grade Alloy Steel

Alloy steel is used in bicycle components where maximum strength, toughness, and fatigue resistance are essential. It’s common in axles, spindles, bottom brackets, dropouts, and other high-stress parts that must handle heavy loads and repeated impacts. Compared to aluminum, alloy steel offers much higher strength and wear resistance, and it provides greater toughness at a lower cost than stainless steel.

Popular grades include 4130 chromoly for frames and structural parts due to its strength and weldability, 4140 for higher-load components like spindles and pivots, and 4340 for extreme-duty parts such as downhill axles. These qualities make alloy steel a reliable choice for demanding cycling applications.

Round Bar

Sheet / Plate

Square Tube

Rectangle Tube

Cycling-Grade Titanium

Titanium is a premium material for bicycle frames and components because it’s lightweight, strong, corrosion-resistant, and extremely durable.

Grade 2 titanium offers flexibility and fatigue resistance for a smooth, comfortable ride, while Grade 5 (Ti-6Al-4V) delivers higher strength and stiffness for high-performance parts like forks and dropouts. Together, these alloys provide an ideal balance of durability, ride quality, and lightweight performance for serious cyclists.

Sheet / Plate

Tube Round

Learn how Bruce built his bike with Online Metals

Meet the Maker

Bruce Boone, a bike parts innovator for 25 years, partners with OnlineMetals.com, a top-quality metal supplier that has fueled his career. From crafting lightweight sprockets to designing custom parts for Olympic bikes, Boone's journey is defined by precision and a relentless pursuit of perfection. OnlineMetals.com supplies Boone with aluminum, such as Aluminum 6061 and 7075 alloys, for his high-performance components, enabling him to create innovative products for single-speed bicycles and beyond.

Application and Sourcing 

For bike construction and repairs, choosing the right material shape is as crucial as the material itself. OnlineMetals.com facilitates this by offering a variety of shapes like round bar, square tube, and sheet/plate. Each shape can be custom-cut to specific requirements, which is invaluable for custom bike projects.

Moreover, their user-friendly website categorizes materials not only by type but also by properties, which simplifies the selection process. For instance, if you are building a lightweight racing bike frame, selecting a material from the ‘Aluminum’ section, directly followed by picking the specific alloy like 6061 or 7075, narrows down the choices to the most suitable options. 

Whether you are building a bike from scratch or performing essential maintenance, OnlineMetals.com offers a comprehensive selection of metals that meet various biking needs. By utilizing their materials, bike builders and repairers can ensure their bikes are both high-performing and durable. Remember, the right material not only enhances the bike's functionality but also its longevity and aesthetics. Hence, visiting OnlineMetals.com provides the resources necessary for these meticulous tasks.